Saturday, December 1, 2018

Testing BMS Voltage Sensing

In this article on building a BMS, one comment I received cautioned about "phantom" voltage reasons if one of the battery cell voltage sense wires broke, or a fuse blew.  His experience was that the phantom voltage was essentially the average of the two adjacent cells, and could appear to be a healthy battery when it's not.  That would be a problem, so I wanted to test it out.

Thankfully, my BMS doesn't exhibit that problem.  The three pictures below show the cell voltage readings, first with the sensor wires for cell #4 connected correctly, and then with each of the sense wires disconnected.

All sensor wires connected, voltage read correctly

Positive sense wire disconnected from cell #4.  Cell alarms and shows "phantom voltage of 17mv.

Negative Sense wire disconnected from cell #4.  Cell alarms and shows phantom voltage of 17mv
There is a small phantom voltage, but no where near enough to not realize there is a problem.

I think this all comes down to the internal circuitry of the sensing device, and in particular how much impedance there is between channels.